Professional Biography
Cory Borghi is a dynamic and innovative engineering professional with 30 years of experience in Automotive Design and Tooling. Known for his ability to deliver cutting-edge, data-driven solutions, Cory combines a deep passion for Product Design with exceptional problem-solving skills to tackle complex challenges and drive innovation.
Career Achievements
Throughout his career, Cory has contributed to some of the most groundbreaking advancements in the automotive and electric vehicle industries. His notable accomplishments include:
- Electric Vehicle Innovation: Developing creative exterior solutions for electric vehicles at Faraday Future (FF), including unique designs for crush cans and bumper beams.
- Aerodynamic Excellence: Leading the design of automotive-styled fascias with aero packages for Volvo’s heavy truck fuel facelift program.
- Luxury Hybrid Contributions: Engineering and designing new fascia, grille, spoilers, and a stamped steel fuel system for the Fisker Karma, a plug-in series luxury hybrid.
- Tesla Expertise: Designing and engineering the front-end carrier and multiple other exterior components for Tesla’s flagship Model S.
- Hybrid Pioneering: Developing fuel systems and crash solutions for the Chevrolet Volt, the first mass-produced hybrid electric vehicle (HEV).
- Collaborative Industry Work: Providing design and release expertise for major automotive companies, including Chrysler, Ford, Tesla, Fisker, and Volvo Trucks.
Skills and Specializations
Cory brings a comprehensive skill set to every project:
- Proficient in CATIA V4/V5/V6, Hyperworks, and Hypermesh for steel stamping.
- Skilled in finite element analysis for Hyperworks forming simulations, translating CAE results into designs for improved durability and performance.
- Expertise in designing for cost, assembly, and manufacturing, with a proven track record of reducing cost and mass while enhancing design quality.
- Holder of 16 patents related to innovative automotive designs, reflecting his commitment to advancing the field.
Education
- Bachelor of Science in Engineering Technology
Bowling Green State University, Bowling Green, OH - Industrial Apprentice Program – Draftsman Plastic Mold Design
St. Clair College of Applied Arts & Technology, Windsor, ON
Professional Experience
Cory has worked with some of the most influential companies in the automotive and electric vehicle sectors, including Kautex-Textron, Chrysler, Visteon, Roush, Tesla, Volvo, Faraday Future, Rivian, and Nikola Motors.
Innovation and Vision
Cory Borghi is committed to pushing the boundaries of automotive design, focusing on sustainability and innovation. His work reflects a dedication to creating functional, aesthetically pleasing solutions that meet the challenges of today’s rapidly evolving automotive landscape.
For a full list of Cory Borghi’s patents.

